K. C. Engineers Limited
K. C. Engineers Limited
Ambala, Haryana
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Process Control & Instrumentation Lab

Leading Manufacturer of control valve characteristics (linear & equal % type), control valve characteristics (linear, equal % & quick opening type), study of p/i & i/p converter, calibration of thermocouple, level control trainer and temperature control trainer from Ambala.
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Control Valve Characteristics (Linear & Equal % Type)

Control Valve Characteristics (Linear & Equal % Type)
 
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Product Details:
Model Name/NumberKCPC-101A
Water CirculationFHP Pump Champion/Standard make.
Control Valve2Nos.
Control Valve CharacteristicsLinear & Equal %
Control Valve TypePneumatic
Control Valve SizeHalf inch
Control Valve Actuator15 Sq. Inch
Control Valve Stroke14 mm
Control Valve Input3-15 PSIG
Water TankMaterial Stainless Steel,Capacity 25 litres

The setup is specially designed for various experimentaland demonstrative capabilities. The product consists ofPneumatic control valves of Linear and Equal % type. TheStainless Steel water tanks with pump are provided forcontinuous water circulation. The Rotameter is used forthe flow measurement. The pressure at the valve inlet ismeasured with the help of manometer. The air regulatorand pressure gauge is provided for regulating air supply.These units along with necessary piping and fitting areassembled in a painted MS Structure.
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Control Valve Characteristics (Linear, Equal % & Quick Opening Type)

Control Valve Characteristics (Linear, Equal % & Quick Opening Type)
 
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Product Details:
Model Name/NumberKCPC-101B
Control Valve3 Nos.
Control Valve CharacteristicsLinear,Equal(%) & Quick opening
Control Valve TypePneumatic
Control Valve SizeHalf Inch
Control Valve Actuator15 Sq. Inch.
Control Valve Stroke14 mm
Control Valve Input3-15 PSIG
Water TankMaterial Stainless Steel,capacity 25 litres
Water CirculationFHP Pump Champion/Standard make
Overhead TankMaterial Stainless Steel,Capacity 10 Ltrs

The setup is specially designed for various experimentaland demonstrative capabilities. The product consists ofPneumatic control valves of Quick Opening, Linear andEqual % type. The Stainless Steel water tanks with pumpare provided for continuous water circulation. TheRotameter is used for the flow measurement. Thepressure at the valve inlet is measured with the help ofmanometer. The air regulator and pressure gauge isprovided for regulating air supply. These units along withnecessary piping and fitting are assembled in a paintedMS Structure.
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Study of P/I & I/P Converter

Study of P/I & I/P Converter
 
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Product Details:
Model Name/NumberKCPC-102
I or P ConverterInput 4-20 mA DC,Output 3-15 PSIG
Pressure GaugeBourdon type,0-2 kg/cm2
P or I ConverterInput 0-1 bar,Output 4-20 mA DC
Digital Current SourceDigital Indication of Current input,Range 0-20 mA DC
Process indicatorFor Digital Indication of Current output.
Pressure Regulator0-2 kg/cm2

The present set-up is designed to study the workingprinciple and calibration procedure of P/I converter andI/P converter. Air pressure is given to both by compressedair supply. Output generated by both converters isobserved and measured. P/I converterpressure input 0-1 bar and gives output 4accordingly, which can be measured using Digital CurrentMeter and in case of I/P converter, the current input of4-20 mA DC is given to I/P Converter by Digital CurrentSource and output respmeasured by Bourdon type Pressure Gauge.The set-up is self contained with Air pressure regulator,pressure gauges and necessary piping. All component andaccessories are properly mounted on the rigid MSstructure and fitted on a base plate to form a table topset-up.
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Calibration Of Thermocouple

Calibration Of Thermocouple
 
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Product Details:
Model Name/NumberKCPC-107
Heat SourceProvide with ceramic insulation
Temperature ControllerDigital Temperature Controller, 0-199.9 degree C
ThermocoupleStandard 3 types of thermocouple
1st Type of ThermocoupleFe-Constantan (J-Type)
2nd Type of ThermocoupleCR / Al (K-Type)
3rd Type of ThermocoupleCu-Constantan (T-Type)

The setup consists of constant temperature bath withheating element. This Heat source is controlled with thehelp of digital temp controller at any preset valve. Athermocouple pocket is provided to insert thethermocouple in it. Three thermocouples i.e. CR/AL, Cuconstantan,Fe-constantan and Digital milivolt meter arealso provided. All components are assembled on a baseplate to form a tabletop set-up.
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Level Control Trainer

Level Control Trainer
 
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Product Details:
Model Name/NumberKCPC-110
Control ValveCompatible capacity with pneumatic actuator
Level TransmitterRange 0-300 mm,Capacitance Type,Output 4-20 mA
Process tankMaterial SS with Scale. Capacity 2 Ltrs approx.
Water TankMaterial Stainless Steel,Capacity 10 Ltrs.
Water CirculationFHP Pump. Champion/Standard make.
Flow MeasurementBy Rotameter
I or P converterInput 4-20mA,Output 3-15 PSIG.

The setup consists of a process tank fitted with scale inwhich water enters through a Pneumatic control valve.Water is pumped to process tank from the sump tank bymeans of a centrifugal pump. The level transmitter is fitted inthe process tank. The level of water in process tank issensed by the transmitter and communicated to the digitalindicating controller. This measured variable is comparedwith the Set Point by controller and output is generated andgiven to I/P converter, which in turn supply the 3-15 Psigpressure to vary the opening of the Pneumatic control valveto eliminate the error observed. As the opening ofpneumatic control valve varies, the level in the Process Tankgets affected. This process goes on until the Set Point targetis achieved. A rotameter is also provided at the drain line ofthe process tank to disturb the system and to observe theeffect of disturbance. The drain and overflow of the processtanks returns in the sump tank, hence the system operates inclose circuit. These units along with necessary piping aresupported in a well-designed housing and are fixed on baseplate. The process parameter is controlled through computerby micro-processor Controller (SCADA Model) bymanipulating water flow to the process tank.The present set-up is completely computerized controlled.The Digital Indicating Controller have a facility to interfacethe system with computer which enables to change the PIDparameters using computer. The educational software anddata-logging package has been developed for unit. Thesoftware environment base is of Labview of NATIONALINSTRUMENTS, USA. This software is compatible tointerfacing unit designed by K. C. Engineers. This softwarepackage provides a comprehensive educational softwareenvironment within which the PID investigations can beperformed. This software is capable to tabulate the samplereadings according to the requirement of experiment understudy and results obtained can be compared. The real timedata acquisition can be done by interfacing the set-up withcomputer using software. This software can be used outsidethe laboratory with the computer to familiarize the studentswith the equipment and procedures with the help of FlowDiagrams provided in the software. In flow diagrams SetPoint, Process Variable and Controllers Output are visible onthe screen and this data can be transferred in Excel Files forfurther calculations, plotting graphs etc. When real time dataacquisition is done, display of SV, PV and Output is there onthe screen. It also appears in graphical display. Softwareallows the user to have control on sampling time, datalogging, printing the stored data.
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Temperature Control Trainer

Temperature Control Trainer
 
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Product Details:
Model Name/NumberKCPC-111
Temperature TransmitterInput RTD PT-100 (Range 0-100 degree C), Output 4-20 mA.
Process tankMaterial Stainless Steel, Capacity 0.5 lit (approx.)
HeaterNichrome Wire Heater, Capacity 1 kW
Thyristor ControllerInput 4-20mA for heater
Flow MeasurementBy Rotameter
Piping1/4 inch

The setup consists of heating tank fitted with Thyristorcontrolledheater for on line heating of the water. Wateris supplied from laboratory constant head tank and itsflow can be manipulated and measured by providedRotameter. The temperature of the heated water issensed by RTD sensor. This measured variable throughTemperature Transmitter is communicated to DigitalIndicating Controller. Error is calculated and outputaccordingly, is communicated to Thyristor Controlledheater to achieve the Set Point. These units along withnecessary piping are supported in a well-designedhousing and are fixed on base plate.The present set-up is completely computerizedcontrolled. The Digital Indicating Controller have a facilityto interface the system with computer which enables tochange the PID parameters using computer. Theeducational software and data-logging package has beendeveloped for unit. The software environment base is ofLabview of NATIONAL INSTRUMENTS, USA. This softwareis compatible to interfacing unit designed by K. C.Engineers. This software package provides acomprehensive educational software environment withinwhich the PID investigations can be performed. Thissoftware is capable to tabulate the sample readingsaccording to the requirement of experiment under studyand results obtained can be compared. The real time dataacquisition can be done by interfacing the set-up withcomputer using software. This software can be usedoutside the laboratory with the computer to familiarizethe students with the equipment and procedures withthe help of Flow Diagrams provided in the software. Inflow diagrams Set Point, Process Variable and ControllersOutput are visible on the screen and this data can betransferred in Excel Files for further calculations, plottinggraphs etc. Software allows the user to have control onsampling time, data logging, printing the stored data,preparing spread sheets in Excel etc.
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Flow Control Trainer

Flow Control Trainer
 
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Product Details:
Model Name/NumberKCPC-112
Differential Pressure TransmitterOutput 4-20 mA
OrificemeterMaterial Stainless Steel
Water CirculationFHP Pump Champion/Standard make
Water TankMaterial Stainless Steel, Capacity 10 Ltrs.
Flow MeasurementBy Rotameter
Control ValveCompatible capacity with Pneumatic Actuator

The present set-up is designed to study a PID ControlledFlow Process in the industry. Water is pumped from thesump tank by means of a centrifugal pump to aPneumatic Control Valve and after passing thorough theRotameter it return back to the sump. The DifferentialPressure transmitter with an Orificemeter is fitted in thewater line. The differential Pressure across the orifice inflow line of water is sensed by the transmitter andcommunicated to the digital indicating controller. Thismeasured variable is compared with the Set Point bycontroller and output is generated and given to I/Pconverter, which in turn supply the 3-15 Psig pressure tovary the opening of the Pneumatic control valve toeliminate the error observed. As the opening ofpneumatic control valve varies, the flow of water in theline gets affected. This process goes on until the Set Pointtarget is achieved. A rotameter is also provided in thewater line to disturb the system and to observe the effectof disturbance. As the water returns in the sump tankagain, the system operates in close circuit. These unitsalong with necessary piping are supported in a welldesignedhousing and are fixed on base plate.The present set-up is completely computerizedcontrolled. The Digital Indicating Controller have a facilityto interface the system with computer which enables tochange the PID parameters using computer. Theeducational software and data-logging package has beendeveloped for unit. The software environment base is ofLabview of NATIONAL INSTRUMENTS, USA. This softwareis compatible to interfacing unit designed by K. C.Engineers. This software package provides acomprehensive educational software environment withinwhich the PID investigations can be performed. Thissoftware is capable to tabulate the sample readingsaccording to the requirement of experiment under studyand results obtained can be compared. The real time dataacquisition can be done by interfacing the set-up withcomputer using software. This software can be usedoutside the laboratory with the computer to familiarizethe students with the equipment and procedures withthe help of Flow Diagrams provided in the software. Inflow diagrams Set Point, Process Variable and ControllersOutput are visible on the screen and this data can betransferred in Excel Files for further calculations, plottinggraphs etc. Software allows the user to have control onsampling time, data logging, printing the stored data,preparing spread sheets in Excel etc.
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Time Constant of Thermocouple & Thermometer

Time Constant of Thermocouple & Thermometer
 
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Product Details:
Model Name/NumberKCPC-114
Heat SourceProvided with Ceramic insulation
HeaterNichrome Wire Heater
Temperature ControllerDigital Temperature controller,0-199.9 degree C
ICE PotCompatible capacity
ThermometerGlass Thermometer,0-100 degree C
ThermocoupleFe-Constantan type (J-type)

The setup consists of a Heat source controlled with thehelp of digital temperature controller at any preset value.A thermometer/thermocouple pocket is provided toinsert the thermometer/thermocouple in it. The timeconstant of different thermometer/thermocouple can becalculated with the set-up. A stopwatch is also providedfor measurement of time. A Heat sink is fitted to cooldown the thermometer/thermocouple. All componentsare assembled on a base plate to form table top set-up.
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Single Tank System

Single Tank System
 
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Product Details:
Model Name/NumberKCPC-115
Water CirculationFHP Pump, Champion/Standard make
Process TankMaterial Stainless Steel, Circular, with level scale (1No.)
Process Tank CapacityCapacity 3.5 litres (approx.)
Supply TankMaterial Stainless Steel, Capacity 20 litres (approx.)
Overhead TankMaterial Stainless Steel, Capacity 5 litres (approx.)
PipingSS & PVC, size 1/4 inch

The setup is for study of behavior of single tank system. Itconsists of supply tank, pump for water circulation,Rotameter for flow measurement, one process tanks withscale. The components are assembled on frame & baseplate.
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Two Tank Interacting System

Two Tank Interacting System
 
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Product Details:
Model Name/NumberKCPC-116
Water CirculationFHP Pump, Champion/Standard make
Process TankMaterial Stainless Steel, Circular, with graduated level scale (2Nos.), Capacity 3.5 litres each (ap
Supply TankMaterial Stainless Steel, Capacity 20 litres
Overhead tankMaterial Stainless Steel, Capacity 5 litres.
PipingSS/PVC, size 1/4 inch

The setup is for study of behavior of multi capacityprocess when connected in interaction mode. It consistsof supply tank, pump for water circulation, Rotameter forflow measurement, two independent process tanks withscales connected in interacting mode. The componentsare assembled on frame & base plate.
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Two Tank Non-Interacting System

Two Tank Non-Interacting System
 
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Product Details:
Model Name/NumberKCPC-117
Water CirculationFHP Pump, Champion/Standard make
Process TankMaterial Stainless Steel, Circular, with graduated level scale (2 Nos.), Capacity 3.5 litres (approx
Supply TankMaterial Stainless Steel, Capacity 20 litres
Overhead tankMaterial Stainless Steel, Capacity 5 litres
PipingSS & PVC, size 1/4 inch
Flow MeasurementBy Rotameter

The setup is for study of behavior of multi capacityprocess when connected in non-interaction mode. Itconsists of supply tank, pump for water circulation,Rotameter for flow measurement, two independentprocess tanks with scales connected in non-interactingmode. The components are assembled on frame & baseplate.
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Interacting & Non-Interacting System

Interacting & Non-Interacting System
 
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Product Details:
Model Name/NumberKCPC-118
Water CirculationFHP Pump, Champion/Standard make
Process TankMaterial Stainless Steel, Circular, with graduated level scale (3 Nos.) Capacity 3.5 litres each (ap
Supply TankMaterial Stainless steel, Capacity 20 litres
Overhead tankMaterial Stainless steel, Capacity 5 litres
PipingSS & PVC, size 1/4 inch
Flow MeasurementBy Rotameter

The setup is designed to study dynamic response of singleand multi capacity processes when connected ininteracting and non-interacting mode. It is combined unitto study Single capacity process, Non interacting processand Interacting process. The observed step response ofthe tank level in different mode can be compared withmathematically predicted response.Setup consists of supply tank, pump for water circulation,Rotameter for flow measurement, process tanks withscales, which can be connected to interacting and noninteractingmode. The components are assembled onframe & base plate.
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Dead Weight Pressure Gauge Tester

Dead Weight Pressure Gauge Tester
 
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Product Details:
Model Name/NumberKCPC-108
Pressure GaugeBourdon Type (0-7) kg/cm2
Weight setfor the pressure of 0.5 to 7kg/cm2
Precision ground plungerto develop the required pressure
Valves Arrangementto fill oil

The present set-up is designed to calibrate and check thegiven Bourdon Type pressure gauge. This unit consists ofa precision ground plunger, which develops the requiredpressure by loading of weights. This pressure istransmitted to the pressure gauge by oil.
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Characteristics of P.I.D. Controller

Characteristics of P.I.D. Controller
 
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Product Details:
Model Name/NumberKCPC-103
Stop WatchElectronic
Stirred TankMaterial Stainless Steel,Capacity 2 Ltrs (approx.)
StirrerStainless Steel Impeller and shaft coupled with FHP Motor
Flow MeasurementBy Rotameter (0-20 LPH),Eureka make
HeaterNichrome wire heater
Control Panel comprises of PID controller0-199.9 degree C
Temperature SensorRTD PT-100 type

The present set-up is designed to study thecharacteristics of a PID controller. It consists of a stirredtank in which a heater is provided to heat the water.Water is supplied to the tank from laboratory overheadtank by the user. The flow rate can be adjusted byoperating the needle valves provided on Rotameter. PIDparameters can be changed for conducting experimenton P, PI, PD and PID mode. Controller can be operated onAuto Tune mode in which controller automatically fixesthe value of P, I and D. Temperature is sensed by the PIDController and the controller gives input to the heater,accordingly. Experiment can be performed on variousflow rates and temperature set points.
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Time Constant of Manometer

Time Constant of Manometer
 
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Product Details:
Model Name/NumberKCPC-113
Stop WatchElectronic
Manometer MaterialBorosilicate Glass
Manometer TypeU tube
Manometer Height1.0 m
Pressure regulator0-2 kg per cm2

The present set-up is designed to study thecharacteristics of a U Tube manometer. It consists of a UTube manometer, which is pressurized by air. A suitableand proper arrangement has done for charging anddischarging the manometer fluid in the manometer. Thisarrangement facilitates to observe the response ofdifferent types of manometer fluids of different heights.An air pressure regulator is provided to change thepressure in the manometer. All components areassembled on a frame to form a tabletop set-up.
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Pressure Control Trainer

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Product Details:
Model Name/NumberKCPC-109
Control ValveCompatible capacity with Pneumatic Actuator
Pressure TransmitterRange 0-5 bar, type strain gauge, output 4-20 mA.
Process TankMaterial Stainless Steel, Capacity 1.5 Ltrs.
I or P converterInput 4-20mA, Output 3-15 PSIG
Pressure Regulator0-2 kg/cm2
Pressure GaugeBourdon type, 0-2 kg/cm2, 0-7 kg/cm2
PipingP.U.

The setup consists of a process tank in which compressedair enters through a Pneumatic control valve. Thepressure transmitter is fitted on the process tank. The airpressure in process tank is sensed by the transmitter andcommunicated to the digital indicating controller. Thismeasured variable is compared with the set Point bycontroller and output is generated and given to I/Pconverter, which in turn supply the 3-15 Psig pressure tovary the opening of the Pneumatic control valve toeliminate the error observed. As the opening ofpneumatic control valve varies, the pressure in theProcess Tank gets affected. This process goes on until theSet Point target is achieved. A ball valve is also providedin the process tank to disturb the system and to observethe effect of disturbance. These units along withnecessary piping are supported in a well-designedhousing and are fixed on base plate. The processparameter is controlled through computer by microprocessorController (SCADA Model) by manipulating thepressure in process tank.The present set-up is completely computerizedcontrolled. The Digital Indicating Controller have a facilityto interface the system with computer which enables tochange the PID parameters using computer. Theeducational software and data-logging package has beendeveloped for unit. The software environment base is ofLabview of NATIONAL INSTRUMENTS, USA. This softwareis compatible to interfacing unit designed by K. C.Engineers. This software package provides acomprehensive educational software environment withinwhich the PID investigations can be performed. Thissoftware is capable to tabulate the sample readingsaccording to the requirement of experiment under studyand results obtained can be compared. The real time dataacquisition can be done by interfacing the set-up withcomputer using software. This software can be usedoutside the laboratory with the computer to familiarizethe students with the equipment and procedures withthe help of Flow Diagrams provided in the software. Inflow diagrams Set Point, Process Variable and ControllersOutput are visible on the screen and this data can betransferred in Excel Files for further calculations, plottinggraphs etc. Software allows the user to have control onsampling time, data logging, printing the stored data.
 
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