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Pioneers in the industry, we offer horizontal variable speed ball mill, vibrating screen, rotap sieve shaker, gyratory sieve shaker, stainless steel cyclone separator and froth flotation cell from India.
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Horizontal Variable Speed Ball Mill

Horizontal Variable Speed Ball Mill
 
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Product Details:
Model NumberKCMO-103B
Feed Size6 mm (approx.)
Product Size200 mesh (approx.)
Drive1 HP motor, variable speed coupled to Reduction Gearbox.
Control Panel Comprises of RPM MeasurementBy proximity sensor with Digital indicator
Energy MeasurementElectronic Energy meter
RPM MeasurementDigital RPM Indicator, Non Contact type with Proximity sensor.
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1.5m x 0.5 m
Product Receiver MaterialStainless Steel of suitable size
Ball Mill MaterialMS
Diameter275 mm
Length350 mm
Thickness4 mm (approx.)

Horizontal Variable Speed Ball Mill are horizontal rotating cylindrical steel chamber of half filled with steel balls. The size reduction is accomplished by the impact of balls as they fall back after being lifted by the baffles fitted in the rotating chamber. Ball Mill is fitted on a sturdy MS frame. Charging of balls and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox drive through a variable speed motor. Drive is provided to vary the RPM.

A RPM indicator with proximity switch is provided in the set-up. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Ball Mill from reduction gearbox for charging and discharging the material.
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Vibrating Screen

Vibrating Screen
 
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Product Details:
Vibrating ScreenWidth 380mm, Length 600mm
DriveEccentric shaft coupled to motor
Feed HopperCompatible Capacity with arrangement to control feed.
Collecting Bins4 Nos. of suitable capacity
Control Panel Comprises ofStandard make on off switch, Mains Indicator etc
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1.5 m x 1 m
Model NumberKCMO-111
Mesh Size12.7mm, 9.5mm and 6.3mm (Approx.)

Vibrating Screen are those, which rapidly vibrated with small amplitude, are less likely to blind than gyrating screens. The vibrations may be generated mechanically or electrically. Mechanical vibrations are usually transmitted from high-speed eccentrics to the casing of the unit and from there to inclined screens. The setup consists of three different screen with fitted on a rigid M.S. frame, feed hopper, eccentric etc. Three screens of different sizes are fitted one above the other. The drives are given
from an electric motor.
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Rotap Sieve Shaker

Rotap Sieve Shaker
 
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Product Details:
Sieve AssemblyCompatible to sieves of 20-cm dia. (for 6-7 sieves)
DriveBy 1/2 HP motor
Control Panel Comprises ofStandard make on off switch, Mains Indicator etc
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1 m x 1 m
Model NumberKCMO-113

The Rotap Sieve Shaker reproduces the circular and tapping motion given to test sieves in hand sieving. The uniform, mechanical action ensures accurate and dependable test. Using the regular height 20-cm diameter sieves, one sample can be tested on a series of six sieves of different openings, all with one operation of machine. The Rotap Sieve Shaker is simple and durably constructed and is run by a motor. The running parts operate in oil. The machine is easily installed. No special foundation is required. Test Sieves are supplied at extra cost. A time switch from 0 to 60 minutes is provided.
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Gyratory Sieve Shaker

Gyratory Sieve Shaker
 
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Product Details:
Sieve AssemblyCompatible to sieves of 20-cm dia. (for 6-7 sieves)
DriveBy 1/2 HP motor
Control Panel Comprises ofStandard make on off switch, Mains Indicator etc.
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1 m x 1 m
Model NumberKCMO-114

Gyratory Sieve Shaker is driven by FHP motor through a reduction gear suitable to carry upto 7 sieves of 20 cm diameter. When clamped the sieve table does not rotate but it is inclined from the vertical axis and the direction of inclination changes progressively in the clockwise direction.

In addition to the gyratory motion of the shaker, there is an upward and downward movement ensuring that each square inch of the sieve is utilised. The whole mechanism runs in an oil bath. Test Sieves will be supplied at an extra cost. A time switch from 0-60 minutes is provided.
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Stainless Steel Cyclone Separator

Stainless Steel Cyclone Separator
 
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Product Details:
BlowerID Fan Blower with 1 HP provided motor
Air Flow MeasurementPitot with manometer
Solids CollectorTransparent PVC container fixed with Cyclone
Fine Dust CollectorBag of Nylon cloth fixed on exit of air
Electric SupplySingle phase, 220-240 V AC, 50 Hz, 5-15 amp
Floor Area2 m x 1 m
Model NumberKCMO-121
Cyclone Separator MaterialStainless Steel, Dia 100mm (approx.)
Solid Discharge Silo MaterialStainless Steel, suitable capacity with discharge control valve

A Stainless Steel Cyclone Separator is a vertical cylinder with the inlet stream introduced tangentially near the top, giving the suspension a spinning rotation in the cylinder. The centrifugal force acting on the particles tends to throw them radially to the sides of the cylinder as they spiral downward to a conical bottom where they are removed.

A collector is fitted at the bottom & the induced draft blower is used to create the air stream. The classified air leaves the cyclone through a pipe extended down into the cyclone & passes through blower delivery side fitted with fine screen cloth bag to avoid dust expansion in the laboratory. The setup consists of I.D. blower connected to discharge side of Cyclone Separator. A flow meter with manometer is provided to measure the flow rate of air. Pressure drop in the Cyclone is measured by water manometer. Solids
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Froth Flotation Cell

Froth Flotation Cell
 
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Product Details:
AgitatorStainless Steel Impeller with Stainless Steel shaft coupled to FHP motor
Air SupplyBy Air pump, Compatible capacity
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1.5 m x 1 m
Model NumberKCMO-125
Froth Collecting Tank MaterialStainless Steel, Capacity 15 Ltrs
Diffuser MaterialStainless Steel holding the impeller
Flotation Chamber MaterialStainless Steel, Compatible capacity

Mixed liberated particles can be separated from each other by floatation if there is sufficient difference in their wet-ability. The floatation process operates by preparing a water suspension of a mixture of relatively finely sized solids. This is usually done in an agitated chamber open at the top. Fine bubbles of air are then dispersed through the agitated suspension to form a froth that rises to the top of the chamber. Particles that are radially wetted by water (hydrophilic) tend to remain in the water suspension. Those particles that are not easily wetted (hydrophobic) tend to be collected at the air bubble- water interface and rise to the surface attached to air bubbles.

Thus differences in the surface chemical properties of the solids are the basis for separation. The set up consists of a agitated chamber open at the top. In the chamber, an impeller coupled to a shaft is fixed in a stationary diffuser. Low-pressure air is allowed to enter in the stationary diffuser through the air passage provided with the agitator. The collector coated mineral particles adhere to the rising bubbles and are carried to
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Mineral Jig

Mineral Jig
 
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Product Details:
Floor Area1.5 m x 1 m
Jigging ArrangementPlunger (made of Stainless steel) connected to FHP motor Coupled with reduction gear box
Water Circulation1/2 HP Pump
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Model NumberKCMO-129
Product Tank MaterialStainless Steel, capacity 10 ltrs (Approx.), 02Nos
Sump Tank MaterialStainless Steel, Compatible Capacity
Mineral Jig Tank MaterialStainless Steel

A Mineral Jig is a mechanical device used for separating materials of different specific gravity by the pulsation of a stream of liquid flowing through a bed of material. The setup consists of plunger operated by crank mechanism connected to motor coupled with reduction gear box. Sump tank with pump is provided for water circulation.
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Automatic Leaf Filter

Automatic Leaf Filter
 
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Product Details:
Automation GradeAutomatic
Leaf FilterDia. 200mm with SS Mesh & filter cloth on both sides.
Slurry TankStainless Steel,capacity 50 Ltrs
AgitatorStainless Steel Impeller with SS Shaft coupled to FHP Motor and Reduction Gear Box
Filtrate ReceiverMade of Stainless Steel with water level gauge
Vacuum PumpStandard make coupled to FHP motor
Electric SupplySingle phase,220 V AC,50 Hz,5-15 amp
Floor Area1.5m x 0.5 m
Model NumberKCMO-133

Automatic Leaf Filter, sometimes called tank filters, they consists of flat filtering elements (leaves) supported in a shell. The leaves are circular, arc-sided, or rectangular, and they have filtering surface on both faces. The shell is a cylindrical tank The set-up consists of flat filtering elements (leaves) supported in a slurry tank. A filter leaf consists of a perforated plate over which a filter medium of woven fabric is fitted. The whole assembly is connected to a vacuum pump through a filtrate receiver. An agitator is fitted in the slurry tank. Drain valve is provided in it. The set-up is operated batch wise.
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Vertical Bucket Elevator

Vertical Bucket Elevator
 
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Product Details:
BeltNylon/Synthetic
Drive1/2 HP motor coupled to Reduction Gear Box
Feed HopperSuitable capacity with feed control arrangement
Bins2 Nos. (Collecting Bin and Distributing Bin)
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1 m x 1 m
Model NumberKCMO-141
Buckets MaterialSteel, Plastic

Vertical Bucket Elevator are used when the only direction of travel is vertical. There could be three type of bucket conveyors; centrifugal discharge, positive discharge, continuous discharge bucket conveyor. The present set- up is a centrifugal discharge bucket conveyor in which buckets are suitably spaced on a belt, which is driven with sufficient speed to discharge the bucket over the head wheel by the centrifugal force. It may be used for almost any, material that is discharged freely from the buckets.

High capacity is obtained by large numbers of buckets and not by speed. The equipment is of Lab size with small buckets. The drive is given through a reduction gear box coupled to a motor. Collecting bin and feed box is provided with the equipment. It demonstrates the working of bucket conveyor as used in the industries.
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Roll Crusher

Roll Crusher
 
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Product Details:
Drive2 HP motor coupled with Reduction Gear Box to give 48-70 RPM
Feed HopperSuitable capacity
Max feed Size6-8 mm
Product Size1-2 mm
Energy MeasurementElectronic energy meter
Starter2 HP, Single Phase
MCBFor overload protection
Electric Supply220 V AC, 50 Hz, 5-15 amp
Floor Area1.0 m x 1.0 m
Model NumberKCMO-102

The Lab setup is used to crush different sample and material. Two heavy smooth faced chilled metal rolls turning on parallel horizontal axes are the working elements of the Roll Crusher. A hopper is provided at the top for feeding the material. Particles of feed caught between the rolls are broken in compression and drop
out below.

The rolls turn towards each other at the same speed. They have relatively narrow faces and are larger in diameter so that they can nip moderately large lumps. Loading bolts are provided for safety. The maximum size of the product is approximately equal to gap between the rolls & it can be adjusted by loading bolts.
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Jaw Crusher

Jaw Crusher
 
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Product Details:
Machine TypeCrusher
Feed Size50 mm
Jaw Size100 x 150 mm
Product Discharge Size(5-15) mm (approx.)
DriveElectric motor, 3 HP, Single phase
Energy measurementElectronic Energy meter
Starter3 HP, Single Phase
MCBFor overload protection
Electric Supply220 V AC, 50 Hz, 5-15 amp
Floor Area1.5m x 0.5m
Model NumberKCMO-101

Jaw Crusher is designed to speed up the crushing of aggregates, ores, minerals, coke, chemicals and others similar materials. It is compact and of rugged construction for general laboratory or small pilot plant operations. The set-up contains two Jaws of hard steel with one Jaw stationary and other moving. The movable
jaw produces blows for every revolution reducing over sizing to a minimum. A combination of forward and downward strokes with a rocking action exert pressure on the coarser materials yet permits the finished materials to pass through the jaws.

A hopper is provided at the top for feeding material. The smooth jaws ensure a uniform product and easy cleaning is possible. The opening of the Jaw is adjustable. The motor is coupled to the machine through Triple "V" belt drive.
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Plate and Frame Filter Press

Plate and Frame Filter Press
 
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Product Details:
MaterialAcrylic
No Of Plates7
Size200 mm x 200 mm
No Of Frame6
Filter MediumFilter Cloth
Filtrate Collection TrayMaterial Stainless Steel, Suitable size
Filtration Rate MeasurementUsing measuring tank. Material Stainless Steel
Slurry Tank AgitatorStainless Steel Impeller with SS Shaft coupled to FHP Motor and Reduction Gear Box
Slurry Feed PumpGear Pump with FHP motor
Piping SystemGI and PVC
Pressure MeasurementBy Bourdon type pressure gauge-2 Nos
Electric SupplySingle phase, 220 V AC, 50 Hz, 5-15 amp
Floor Area1.0 m x 0.5 m
Model NumberKCMO-131
Slurry Feed Tank MaterialStainless Steel, Capacity 40 Ltrs.
Overhead Water Tank MaterialStainless Steel, Capacity 25 Ltrs.

Plate and Frame Filter Press can apply a large pressure differential across the septum to give economically rapid filtration with viscous liquids or fine solids. The most common types of pressure filters are filter press. A filter press contains a set of plates designed to provide a series of chambers or compartments in which solids may collect.
Plates and frames sit horizontally in a metal rack, with cloth covering the face of each plate, and are squeezed tightly together by a screw. Slurry enters at one end of the assembly of plates and frame. It passes through a channel running lengthwise through one corner of assembly. The set up consists of 7 plates and 6 frames.

Frames are covered with filter cloth. Feed is fed by gear pump at the top and filtrate collected at the bottom from each plate by operating the cock. After removing cake, washing and cleaning can be done by water provided by overhead tank. Inlet & outlet pressures are measured by pressure gauges. Rate of filtrate removals is measured by calibrated tank provided.
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Sigma Mixer

Sigma Mixer
 
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Product Details:
Capacity7 Kg
Model NoKCMO-152
Mixing Trough MaterialStainless Steel
Mixing Trough ShapeDouble U Shaped
Sigma Blades MaterialStainless Steel
Drive1 HP motor coupled to Reduction Gear Box
Floor Area1 m x 1 m

The universal mixing and kneading machine consists of two counter-rotating blades in a rectangular trough curved at bottom to form two longitudinal half cylinders and a saddle section. The blades are driven by gearing at either or both ends. The mixing action is a combination ofbulk movement, smearing, stretching, folding, dividing and recombining as the material is pulled and squeezed against blades, saddle and sidewalls. The blades are pitched to achieve end-to-end circulation.

Rotation is usually such that material is drawn down over the saddle. The blades are tangential and run at different speeds, with the advantages of faster mixing from constantchange of relative position. The blade design most widely used is the sigma blade.The sigma blade mixer is capable of starting and operating with either liquids or solids or a combination of both. The sigma blade has good mixing action, readily discharges materials that do not stick to the blades, and is relatively easy to clean when sticky material are beingprocessed. The drive is given through an electric motor coupled to a reduction gearbox. The whole assembly is fitted on rigid MS structure. The tilting mechanism is provided for discharge of product.
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Belt Conveyor

Belt Conveyor
 
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Product Details:
Belt MaterialNylon/Synthetic
Belt Width200 mm
Model NoKCMO-142
Belt Length1500 mm
Drive for conveyor1/2 HP motor coupled to Reduction Gear Box
Bins2 Nos

Belt Conveyor as the name suggests, consists of endless belt, suitably supported and driven, which carry or transport solids from place to place. Belts are made of either canvas, reinforced rubber or strip steel etc. Belt conveyors are adopted to wide varieties and quantities of material, require relatively low power, and can transport solid for long distances. The present set-up is of lab size moving on two horizontal rollers.

The drive is given through a worm reduction gearcoupled to a motor. Feed hopper is fitted on one side of conveyor and the other end one collecting tray is placed. It demonstrates the working of belt conveyors as used in the industries. The set-up has a special arrangement to change the angle of belt.
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Rotary Vacuum Filter

Rotary Vacuum Filter
 
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Product Details:
Model NoKCMO-132
Filter Drum MaterialStainless Steel
Filter Drum Diameter250 mm
Filter Drum Length350 mm
FilterCanvas Cloth
No of Zones6 Nos
PipingGI and PVC size 1/2
Vacuum PumpLiquid Ring type coupled to a 1 HP Motor
Filtrate Receiver MaterialStainless Steel
Capacity10 Ltrs. (2 Nos.)

The most common types of continuous vacuum filter is the Rotary Vacuum Filter. A horizontal drum with a slotted face turns at less than 2 RPM in an agitated slurry trough. A filter medium, such as canvas, covers the face of drum, which is partly submerged in the liquid. Under the slotted cylindrical face of the main drum is a second, smaller drum with a solid surface. Between the two drums are radial partitions dividing the annular space into separate compartments, each connected by an internal pipe to one hole in the rotating plate of the rotary valve Vacuum and air are alternately applied to each compartment as the drum rotates.

The set-up consists of stainless steel drum moving in gunmetal brackets and is divided in 6 compartments, covered by a Stainless Steel mesh. A canvas filter is used for filtration. The whole assembly is fitted with a SS trough in which a agitator is provided. To make the unit a self-contained a slurry mixing and feed arrangement, receiver tanks, vacuum pump, control panel are provided.
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Stainless Steel Thickner

Stainless Steel Thickner
 
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Product Details:
Model NoKCMO-127
Thickner MaterialStainless Steel
Thickner Diameter400 mm
Thickner Height150 mm
Slurry Tank MaterialStainless Steel
Capacity100 Liter
Piping SystemGI and PVC
Slurry Feed PumpGear Pump with FHP motor

Industrial sedimentation operations may be carried outbatch wise and continuously in equipment called Stainless Steel Thickner. The equipment is a cylindrical tank with openings for a slurry feed and product draw off. The tankis filled with dilute slurry and slurry is permitted to settle. Continuous thickeners are large diameter, shallow depth tanks with slowly revolving rakes for removing the sludge.The slurry is fed at the center of the tank. Around the topedge of the tank is a clear liquid over flow. The rake serves to scrap the sludge towards the center of the bottom for discharge. The motion of the rake also stirs only the sludge layer. This gentle stirring aids in water removal from the sludge. The set-up consists of several basic components: a tank tocontain the slurry, feed piping and a feed well to allowthe feed stream to enter the tank, a rotating rackmechanism to assist in moving the concentrated solids tothe with drawal points, an under flow solids-withdrawal system and an over flow launder. A feed tank, feed pump, and feed tank agitator is provided. A bin for collecting concentrated material is also provided.
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Cone Type Classifier

Cone Type Classifier
 
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Product Details:
Capacity60 Liter
Water Circulation1/2 HP Pump
Model NoKCMO-126
Classifier MaterialStainless Steel
Water Feed Tank MaterialStainless Steel
Flow MeasurementRotameter
Fine Particle CollectorNylon cloth

Cone Type Classifier are one of the oldest types. The conical vessel has angle of 60°. The feed is fed from the top. Water is passed at a controlled velocity. The coarse solids travel down the sides and can be removed from the bottom. Fine particles are separated by over flow. Bottom product tank is provided with the setup.
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Magnetic Separator

Magnetic Separator
 
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Product Details:
Motor Power1/2 Hp
Model NoKCMO-124
Belts Width150 mm
Belts Length500 mm
Belts MaterialSynthetic/Nylon
Feed Hopper MaterialStainless Steel

Materials, that have different magnetic attractability, may be separated by passing them through a magnetic field. Most often, Magnetic Separator techniques are used to remove iron, steel or magnetic iron oxide from materials low in magnetic attractability. These devices operate in either a continuous or a cyclic manner.

Continuous devices usually have a belt which moves over the lifting magnetic poles to carry the magnetize partials into a region of low or zero magnetic field, where they are released. The present set-up is of In-line lifting magnet type. The set-up consists of two belts moving separately in opposite direction at slow speed. Feed through a vibrating hopper is conveyed over first belt and allowed to pass near the second belt, which is under magnetic field. The magnetic field is generated by permanent magnet kept in a box.

Magnetically inert material drops off the belt in a normal manner. Magnetic material is held on the belt, however, and finally drops off the belt as it leaves the magnetic field. Both the belts are fitted on the pullies and drived by an electric motor coupled with a reduction gearbox.
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Hammer Mill

Hammer Mill
 
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Product Details:
PhaseSingle Phase
Hammer Mill Housing MaterialStainless Steel
Hammer Mill Housing Diameter145 mm
Depth75 mm
Feed Size6 mm
Product Size60-150 mesh
Hammers MaterialStainless Steel
Hammers Size55 x 15 mm
Anvil Plate MaterialStainless Steel
Motor Power2 HP

Hammer Mill consists of Pivoted hammers, mounted on a horizontal shaft. Crushing takes place by impact between the hammers and anvil plate. The hammers delivers heavy blows to the feed material while it is in suspension, driving it against an anvil plate until it is fine enough to pass through the opening of the mesh fitted in the bottom of the Mill. The present Hammer Mill has sturdy housing that contains 4 Nos. of T shaped hammers, pivoted to a disc, which is fitted with the shaft of the mill turning about the horizontal axis. The shaft is directly coupled to a motor. The housing contains a semi-circular teethed liner (or anvil plate) on the top of it.

A glass window to see through in the Mill, is fixed on the front cover which can be opened to change the sieve. Different mesh sizes are provided to get different product size. A hopper with feed opening and adjustment is provided in the Mill. The crushed material is collected in a receiver provided in the set-up. This mill can accept a feed size of 6.5 mm or less.
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Horizontal Rod Mill

Horizontal Rod Mill
 
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Product Details:
Model NoKCMO-104
Rod Mill MaterialMS
Rod Mill Diameter275 mm
Rod Mill Length350 mm
Rod Mill Thickness4 mm
Discharge ChuteSuitable size
Motor Power1 HP

Horizontal Rod Mill are horizontal rotating cylindrical steel chamber of half filled with steel rods of length slightly less than the length of chamber. The rods are of different diameter. The size reduction is accomplished by the impact of rods as they fall back after being lifted by the rotating chamber. Rod Mill is fitted on a sturdy MS frame.

Charging of rods and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox drive through a motor. The stepped pulley arrangement is done for moving the Rod Mill at three different speeds. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Rod Mill from reduction gearbox for charging and discharging the material.
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MS Ball Mill With Variable Speed and Balls

MS Ball Mill With Variable Speed and Balls
 
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Product Details:
Power SourceElectric
Motor Power1 HP
Model NoKCMO-103D
Ball Mill MaterialMS
Ball Mill Diameter275 mm
Ball Mill Length350 mm
Feed Size6 mm
Product Size200 mesh
Balls15 Kg
Voltage220-380 V

MS Ball Mill With Variable Speed and Balls are horizontal rotating cylindrical steel chamber of half filled with steel balls. The size reduction is accomplished by the impact of balls as they fall back after being lifted by the baffles fitted in the rotating chamber. Ball Mill is fitted on a sturdy MS frame. Charging of balls and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox drive through a variable speed motor. Drive is provided to vary the RPM. A RPM indicator with proximity switch is provided in the set-up. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Ball Mill from reduction gearbox for charging and discharging the material.
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Ball Mill with Three Prefixed Speeds and Balls

Ball Mill with Three Prefixed Speeds and Balls
 
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Product Details:
Motor Power1 HP
Model NoKCMO-103C
Ball Mill MaterialMS
Ball Mill Diameter275 mm
Ball Mill Length350 mm
Ball Mill Thickness4 mm
Feed Size6 mm
Product Size200 mesh
Voltage220-380 V

Ball Mill with Three Prefixed Speeds and Balls are horizontal rotating cylindrical steel chamber of half filled with steel balls. The size reduction is accomplished by the impact of balls as they fall back after being lifted by the baffles fitted in the rotating chamber. Ball Mill is fitted on a sturdy MS frame. Charging of balls and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox and three step pulley connected to a motor. The stepped pulley arrangement is done for moving the Ball Mill at three different speeds. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Ball Mill from reduction gearbox for charging and discharging the material.
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Three Prefixed Speeds Ball Mill

Three Prefixed Speeds Ball Mill
 
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Product Details:
Motor Power1 HP
Model NoKCMO-103A
Ball Mill MaterialMS
Ball Mill Diameter275 mm
Ball Mill Length350 mm
Feed Size6 mm
Product Size200 mesh
Energy MeasurementElectronic Energy meter

Three Prefixed Speeds Ball Mill are horizontal rotating cylindrical steel chamber of half filled with steel balls. The size reduction is accomplished by the impact of balls as they fall back after being lifted by the baffles fitted in the rotating chamber. Ball Mill is fitted on a sturdy MS frame. Charging of balls and material is done by the means of opening provided in the chamber. The chamber is turning about the horizontal axis through a reduction gearbox and three step pulley connected to a motor. The stepped pulley arrangement is done for moving the Ball Mill at three different speeds. A revolution counter is provided to find out the number of turns. Special arrangement is done to free the Ball Mill from reduction gearbox for charging and discharging the material.
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Variable Speed Screw Conveyor

Variable Speed Screw Conveyor
 
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Product Details:
Frequency50 Hz
Trough MaterialStainless Steel
Trough Length750 mm
Screw MaterialStainless Steel
Diameter75 mm
Pitch Scale75 mm

The Variable Speed Screw Conveyor is one of the oldest and most versatile conveyor types. These are compact, requiring little headroom and no return mechanism. The material is also mixed as it passes through the conveyor. Screw or helical flight conveyors consists of a steel shaft having a spiral or helical fin fastened to the shaft and rotating in a trough without touching the trough, so that the helical fin pushes the material along the trough. It is fitted with a variable speed motor. Drive with acompatible reduction gearbox to run the screw conveyor at variable speed. A RPM indicator with Proximity sensor indicates the RPM of conveyor.
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SS Three Prefixed Speeds Screw Conveyor

SS Three Prefixed Speeds Screw Conveyor
 
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Product Details:
Model NoKCMO-143A
Trough MaterialStainless Steel
Trough Length750 mm
Screw MaterialStainless Steel
Screw Diameter75 mm
Screw Length750 mm
Pitched Scale75 mm (approx)
Central Shaft for Screw MaterialStainless Steel

The SS Three Prefixed Speeds Screw Conveyor is one of the oldest and most versatile conveyor types. These are compact, requiring little headroom and no return mechanism. The material is also mixed as it passes through the conveyor. Screw or helical flight conveyors consists of a steel shaft having a spiral or helical fin fastened to the shaft and rotating in a trough without touching the trough, so thatthe helical fin pushes the material along the trough. The shaft is driven by a motor coupled with a reduction gear box.
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Stainless Steel Elutriator

Stainless Steel Elutriator
 
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Product Details:
Capacity60 Liter
Water CirculationBy 1/2 HP pump
Model NoKCMO-123
Elutriator Tubes MaterialStainless Steel
Elutriator Tubes Length500 mm
Elutriator Tubes Diameter70 - 96 mm
Water Feed Tank MaterialStainless Steel
Flow MeasurementRotameter
Fine Dust CollectorNylon cloth

An Stainless Steel Elutriator is vertical tube through which a fluid passes upwardly at a specific velocity while a solid mixture, whose separation is desired, is fed into the top of the column. The large particles, which settle at a velocity higher than that of the rising fluid, are collected at the bottom of the column, and the smaller particles are carried out of the top of the column with the fluid. Several columns of different diameters in series may be used to bring about a further separation. The set up consists of two vertical tubes of different diameter in which water is passed at a controlled velocity. A tank with pump is provided for re-cycled water supply and flow rate is measured by Rotameter and controlled with the help of control valve. The tubes are arranged in a fashion of ascending cross-section area. The particles are introduced through a feed hopper provided at first tube, the smaller particles are carried over in the fluid stream, while the large particles settle against the upward stream.

The overflow from the first tube introduced at the bottom of second tube is passed vertically upwards and the overflow from the second tube introduced at the, is passed to drain. The weighed sample originally placed in the first tube of smallest diameter is classified into fractions according to their settling velocities. fractions are collected in successive tubes by a special arrangement and may be dried and weighed to make analysis.
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Wilfley Table

Wilfley Table
 
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Wilfley Table Size800 x 400 mm
Model NoKCMO-128
Motor1/2 HP motor
Floor Area2.0 m x 1.5 m
Voltage220 V AC
Frequency50 Hz

The present set up is designed to conduct the separation test. It consists of a flat table which is inclined at an angle of about 3° to the horizontal. Running approximately parallel to the top edge is a series of slats, or riffles as they are turned, about 6 mm in height. The material to be separated is fed on to one of the top corners and a reciprocating motion consisting of a forward direction and return stroke, causes it to move across the table. The particles also tend to move downwards under the combined action of gravity and of a stream of the water which is introduced along the top edge, but are opposed by the riffles behind which the smaller particles as the cleaner material tend to be held. Thus, the large particles and the less dense material are carried downwards, and the remainder is carried parallel to the riffles.
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Fluid Mixing and Power Consumption in Agitated Vessel

Fluid Mixing and Power Consumption in Agitated Vessel
 
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Ammeter0-5 Amps
Digital Voltmeter0-300 Volts
Model NoKCMO-153
Tank MaterialStainless Steel
Tank Diameter300 mm
Tank Depth400 mm

For a processing vessel to be effective the volume of fluid circulated by the impellers must be sufficient to sweep out the entire vessel in a reasonable time. The velocity of the stream leaving the impeller must be sufficient to carry the current to the remotest parts of the tank. Liquids are most often mixed in some kind of tanks or vessels, usually cylindrical in form and with a vertical axis.

Tank bottom is rounded to eliminate regions into which the fluid currents would not penetrate. In the present set-up mixing is done with the help of stirrer. The stirrer is complete with SS Impeller with SS Shaft coupled to FHP DC motor. The speed of agitator can be varied with the help of Thyristor controlled DC Drive and power consumption is measured by Digital Voltmeter & Digital Ammeter.

Four replaceable baffles are provided to prevent swirling. One 4-bladded propeller and one 6- bladded turbine are provided which are interchangeable. Drain valve is also provided at the bottom. Effectiveness of power consumption in fluid mixing can be performed with and without baffles hence increasing the range of experimentation. The whole set-up is mounted on a rigid MS frame structure.
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Cyclone Scrubber

Cyclone Scrubber
 
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Cyclone Scrubber MaterialStainless Steel
Water CirculationFHP Pump
Centrifugal BlowerCompatible capacity
Sump Tank capacity50 Liter
Sump Tank MaterialStainless Steel
Model NoKCMO-122

A Cyclone Scrubber is generally used for removing the dust particles from the gas. Air with impurities is allowed to enter in the separator to form a cyclone, due to which the dust particles are removed with water due to the density difference. The set-up consists of a cyclone. Air is supplied to the cyclone via centrifugal blower and impurities are mixed in it. Water is supplied through nozzle and is mixed with impure air. This mixture of dust, air and water passes particles are separated from the air, with water in the cyclone. Pure air exits from the top of the cyclone and water with impurities is collected from the bottom.
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Ribbon Blender Mixer

Ribbon Blender Mixer
 
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Size400 x 200 x 250 mm
Model NoKCMO-151
Mixing Trough MaterialStainless Steel
Ribbon MaterialStainless Steel
Drive1/2 HP motor coupled to Reduction Gear Box

A Ribbon Blender Mixer consists of a horizontal trough containing a central shaft and a helical ribbon agitator. Two counteracting ribbons are mounted on the same shaft, one moving the solid slowly in one direction, the other moving it quickly in other. The ribbons may be continuous or interrupted. Mixing results from the turbulence induced by the counteracting agitators, notfrom mere motion of solids through the trough. Some ribbon blender operates batch wise with the solids charged and mixed until satisfactory; others mix continuously, with solids fed in one end of the trough and discharged from the other.

Ribbon Mixer are effective mixers for thin pastes or for powders that do not flow radially. The whole assembly is fitted on rigid MS structure. The trough is unloaded through an opening in the bottom. The setup studies in principles of mixing and can be operated as batch wise or continuously.
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Variable Speed Trommel

Variable Speed Trommel
 
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Model NoKCMO-112B
Trommel Diameter200 mm
Trommel Length1000 mm
Sieves3 Nos
Feed HopperCompatible Capacity
Collecting Bins4 Nos

We are offering Variable Speed Trommel to our clients.
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Three Prefixed Speeds Trommel

Three Prefixed Speeds Trommel
 
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Trommel Diameter200 mm
Model NoKCMO-112A
Trommel Length750 mm
Sieves3 Nos
Collecting bins4 Nos of suitable capacity

Three Prefixed Speeds Trommel or revolving screens consists of a cylindrical screen rotated about its axis. Simple Trommel may be arranged in series with oversize of the first passing to the second Trommel and the oversize of the second passing to the third, etc. They are quite efficient for coarse sizes. The inclination of Trommel varies depending on the nature of material to be processed.

The present Trommel is built with screens of different sizes throughout their length, the feed entering at the end of the finest screen. In this way it is possible to collect materials of different size range from a single Trommel. Drive to the central shaft is given through a motor coupled to reduction gearbox. Set-up is complete in all respect with guards, bins and control panel. A special arrangement to change the angle of inclination of trommel is made.
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Find UsParveen Sharma (Manager) K. C. Engineers Limited
96, Jagadhari Road, Industrial Area, Ambala Cantt, Ambala - 133001, Haryana, India
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